Exploring Laser Marking Technologies
In the ever-evolving world of manufacturing and product identification, laser marking technologies have emerged as a groundbreaking solution. Laser marking is a versatile and highly precise method that offers a wide range of benefits for various industries. From enhancing traceability and ensuring product authenticity to enabling customization and reducing environmental impact, laser marking technologies have revolutionized the way we mark and identify products.
What is Laser Marking?
Laser marking is a way to permanently mark a physical item for branding, tracking, coding, personalizing, either for security or quality
control reasons.
During the process, an intense, collimated laser light beam is focused on the surface of a target. By scanning this concentrated spot with moving mirrors on the target’s surface the laser beam can create image. Depending on laser source characteristics, an instantaneous peak power density of several hundred kilowatts are delivered on the target causing instantaneous modification to the surface.
FIBER LASER
Fiber lasers are not new in Industrial Laser Marking, CW fiber sources have been used for high speed marking of integrated circuits (IC) since 1998.
In recent years, fiber lasers have tremendously progressed in terms of flexibility and overall performance enabling the ‘Fiber Revolution’ in the laser market. Fiber lasers also offer integration and operational advantages:
• Fiber lasers are compact and deliver their energy through an flexible optical fiber
• Fiber lasers are scalable and more efficient than any other laser technology, with wall-plug efficiencies greater than 30%
• Fiber lasers offer higher and stable beam quality and excellent pulse-to-pulse stability ensuring the best repeatability over time, especially for critical marking processes
• Q-Switched Fiber lasers offer a long pulse-width (typ 100 nsec) that make these sources the first choice for marking metal in the automotive
industry
• MULTIWAVE M.O.P.A. fiber laser technology offers the capability to select the emission pulsewidth from 4 ns to 250 ns ensuring superb
marking performances in term of process optimization and repeatability.
LASER MARKING TYPES
Annealing
Materials:
Ferrous metals (iron, steel)
Titanium
Laser annealing is a marking technique that uses laser irradiation to thermally induce local oxidation without noticeable material ablation, this process creates an indelible, permanent black mark without any cracks, depressions or burrs suitable for already
finished surfaces like high surface precision on surgical instruments and tools.
Engraving
Materials:
Metals
Thermoplastic
Paper, wood, organics
In laser engraving, the laser beam locally overheats the workpiece material to the vaporization point. In some cases, thermal effects are very evident with large Heat Affected Zones (HAZ), colored oxides can be produced at the bottom or the engraving further accentuating the marking.
Surface etching
Material marked:
Metals
The laser etching process consists of using laser irradiation to alter the superficial finish of a metal and create contrast by enhancing the way it reflects ambient light. Depth of penetration usually does not exceed 0.01mm. Laser etching is probably the most widely used high speed laser marking process.
Coating ablation /Paint stripping
Materials:
ANY, depending on coating
Ablation marking process consists of the partial/complete removal of one or more
coating layers which exposes the contrasting color of the substrate material. This process is popular for backlight marking and ‘night & day’ buttons and keys in the automotive, computer and mobile electronics industries, where a dark spray coating is applied on a transparent substrate, and then selectively ablated by laser irradiation. Short pulses with high peak reduces the thermal impact on the material resulting in high resolution marking.
Foaming
Materials:
Thermoplastic Materials
Due to laser absorption and low thermal conductivity the local workpiece temperature rises to its melting point. Small gas bubbles appear in the molten material, which increases its volume creating a type of plastic foam. The processed area appears much brighter then the surrounding material. This process is typically enhanced using laser marking additives that increase contrast and the reliability of the marking process. The foaming marking process is usually tactile and with poor scratch resistance.
Color change / Blackening / Bleaching
Materials:
Thermoplastic Materials
The use of laser-sensitive additives in plastics can generate considerable advantages. Additives in plastics are able to increase outline sharpness and contrast and thus boost readability of the marking contents e.g. of machine-readable codes. Used with transparent and semi-transparent materials, additives lead to a uniform contrast dispersal. Additives in plastics increase the diversity of product colors and are of crucial importance for the markability of certain materials.
Carbonization/Engraving With Carbonization
Materials:
Thermoplastic Materials
Paper, Wood, Organics
Carbonization of one or more specific pigments, flame retardants or other additives will provide consistent marking with sharp contrast in most light colored thermoplastic materials. Engraving may be present depending on the vaporization of the material and its absorption level.
SubSurface Laser Engraving (SSLE)
Materials:
Glass, transparent materials
Focusing intense laser radiation below the surface of a glass object creates a mark made of micro-cracks induced by localized absorption of the laser light. As a result, microscopic cracks cause multiple internal light reflections which makes the spot look white. Without affecting the polished surfaces, two and three dimensional images can be created inside of the glass. The images are created dot by dot and the workpiece is moved in two or three dimensions. This technique is popular for decoration as well as tamper-proof traceability.
Color Marking On Ferrous Metals And Titanium
Materials:
Ferrous metals (iron, steel)
Titanium
Laser Color Marking of stainless steel and titanium is a well-known marking technique but still with a limited diffusion in the industry. Like laser annealing, laser color marking is based on surface oxidation, varying different laser parameters will results in different oxide coatings that can be seen as different colors by the viewer. Most important parameters in laser marking are the focal spot diameter, power on sample, marking speed, line spacing, marking direction, repetition rate and pulse length.Thanks to the capability to control laser pulse-width, and to its high stability, MOPA fiber lasers enable homogeneous and reliable color marking on ferrous metals and titanium.
Black Marking On Anodized Aluminum
Materials:
Anodized aluminum
The so called “black marking” is a technique widely used by mobile device manufacturers to mark logos and serial numbers on the anodized aluminum case with high contrast, pleasing appearance and feel and no damage on the protective oxide layer. Thanks to the capability to run at short pulses, to the high level of control of energy and peak power, Mopa fiber lasers are the best choice to combine real black appearance with the benefits of laser marking without corrupting the corrosion properties of the coated material.
Related projects
ULX-LM-01
ULX-LM-01 is a laser marking machine versatile and highly precise method that offers a wide range of benefits for various industries.